Aluminum grain boundary decohesion by dense sodium segregation

作者:Zhang Shengjun*; Kontsevoi Oleg Y; Freeman Arthur J; Olson Gregory B
来源:Physical Review B, 2012, 85(21): 214109.
DOI:10.1103/PhysRevB.85.214109

摘要

Despite numerous investigations, grain boundary (GB) embrittlement of metallic structural materials is a poorly understood fundamental phenomenon in materials science. One of the well-known examples is that minute traces of sodium induce an embrittlement in aluminum alloys that results in drastic failure and limits their applications. From first-principles density function theory calculations, we found that sodium atoms densely segregate and neighbor into the Sigma 5(012)[100] GB in aluminum with large segregation energies and that the GB strength drops to only one fifth of the strength of the clean Al GB. Gradual sodium segregation leads to not only a large GB expansion but also to the replacement of stronger Al-Al metallic bonds with the weaker Al-Na mixed ionic-metallic bonds and Na-Na metallic bonds. This result in a drastic GB decohesion that reduces the GB tensile strength dramatically until it approaches the strength of bulk sodium. Dense segregation of sodium forms a Na film along the GB and opens an easy channel for oxidation and corrosion along the GB, which further accelerates the intergranular embrittlement.

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