Analysis and Optimization of Low-Pressure Drop Static Mixers

作者:Singh Mrityunjay K; Kang Tae G; Anderson Patrick D*; Meijer Han E H; Hrymak Andy N
来源:AIChE Journal, 2009, 55(9): 2208-2216.
DOI:10.1002/aic.11846

摘要

Various designs of the so called Low-Pressure Drop (LPD) static mixer are analyzed for their mixing performance using the mapping method. The two types of LPD designs, the RR and RL type, show essentially different mixing patterns. The RL design provides globally chaotic mixing, whereas the RR design always yields unmixed regions separated by KAM boundaries from mixed regions. The crossing angle between the elliptical plates of the LPD is the key design parameter to decide the performance of various designs. Four different crossing angles from 90 degrees to 160 degrees are used for both the RR and RL designs. Mixing performance is computed as a function of the energy to mix, reflected in overall pressure drop for all designs. Optimization using the flux-weighted intensity of segregation versus pressure drop proves the existence of the best mixer with an optimized crossing angle. The optimized angle proves to be indeed the LLPD design used in practice: the RL-120 with theta = 120 degrees, although RL-140 theta = 140 degrees performs as good. Shear thinning shows minor effects on the mixing profiles, and the main optimization conclusions remain unaltered.

  • 出版日期2009-9