Analysis of dissimilar friction stir welding process for tensile properties of EN AW 2024 and EN AW 5083

作者：Kasman S^*

来源：Materialwissenschaft und Werkstofftechnik, 2018, 49(6): 714-725.

DOI：10.1002/mawe.201700096

• Pin profile
• dissimilar friction stir welding
• tensile properties
• grey relational analysis

The objective of the present study is to analyze the effect of dissimilar friction stir welding process parameters associated with the tool pin profile. Nine different welding experiments were conducted on EN AW 2024 and EN AW 5083 plates. Each of the welded joints was exposed to metallurgical and mechanical tests to determine the effect of the parameters on the welded joint's strength and characteristics. The welding responses or characteristics were analyzed using the statistical tools, grey relational analysis and analysis of variance. Thus, the contribution of each parameter to the process response (ultimate tensile strength and percentage of elongation) was analyzed, and an optimal welding condition was determined. The results of metallurgical analyses showed that the defective joints were mostly in the welded joints fabricated with a conical threaded pin, and the shape of the stir zone was affected by the pin profile and tool rotational speed. The metallurgical results were consistent with the tensile test results. Statistical analyses showed that the most effective parameter on the welded joint strength and elongation is tool rotational speed with 70.3%. While the tool pin profile affects the stir zone shape, the strength and elongation are not affected. The effect of welding speed (5.6%) is not significant on strength and elongation.

• 出版日期2018-6