A sustainable process design to produce diethyl oxalate considering NOx elimination

作者:Zhu, Jiaxing; Hao, Lin; Sun, Yaozhou; Zhang, Bo; Bai, Wenshuai; Wei, Hongyuan*
来源:Computers & Chemical Engineering, 2018, 115: 198-212.
DOI:10.1016/j.compchemeng.2018.04.002

摘要

Diethyl oxalate (DEO) is widely used in fine chemical industry. In comparison with traditional esterification process, carbon monoxide coupling process is a novel routine for DEO production. This environmentally friendly process provides better selectivity and yield. Its unique feature is that a closed regeneration-coupling circulation is formed. Toxic byproduct-nitric oxide (NO) from coupling reaction is recycled to re-produce ethyl nitrite through regeneration reaction. This avoids significant amount of NOx emission. However, due to a few NOx emission, a contaminant handling system is applied for environmental protection. A systematical environmental analysis is also carried out to assess this process. Regeneration-coupling circulation brings interaction behaviors and some trade-offs including reactor size and recycle flowrate, regeneration and coupling reaction, loss of reactants and NO emission. Thus, a rigorous steady simulation is established to investigate these trade-offs. Then DEO process is optimized to obtain the optimal design. Finally a more economic flowsheet to produce DEO is proposed.