Determination of the Minimum Safe Purge Gas Flow Rate in Flare Systems with a Velocity Seal

作者:Bai, Yong-Zhong*; Wang, Peng; Jiang, Jun-cheng
来源:Chemistry and Technology of Fuels and Oils, 2014, 49(6): 474-481.
DOI:10.1007/s10553-014-0472-x

摘要

Purge gas in flare systems is used to avoid burnback in the flare stack. We have used computational fluid dynamics (CFD) methods to calculate the purge gas flow rate in a flare stack with a velocity seal. We constructed a simulation model of the purging process for different purge rates. As the results show, the baffle size has a significant effect on the oxygen distribution in the flare. When the first baffle/seal diameter ratio is d (1)/D = 0.92 and hydrocarbons are discharged in the flare, the minimum safe purge gas flow rate is 0.05 m/s. However, when the hydrogen content in the discharge gas is high, the minimum safe purge rate is higher: 0.1 m/s. But if the purge rate is maintained at the level recommended by API 521-2007 (0.012 m/s when discharging hydrocarbon gases), the ratio d (1)/D should not be greater than 0.75. In this case, when discharging gas with high hydrogen content, the minimum safe purge rate is 0.02 m/s.

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