Assembly of ordered mesoporous alumina-supported nickel nanoparticles with high temperature stability for CO methanation

作者:Tian Hao; Li Shuirong; Zeng Liang; Ma Hongyan; Gong Jinlong
来源:Science China-Materials, 2015, 58(1): 9-15.
DOI:10.1007/s40843-014-0014-1

摘要

The high-temperature methanation of CO is an important reaction in the processes used to produce substitute natural gas, while the Ni-based catalysts prepared using the conventional impregnation method tend to deactivate under high-temperature reaction conditions. This paper describes the design and assembly of ordered mesoporous alumina (OMA) using highly disperse similar to 5 nm nickel nanoparticles (Ni NPs), via a one-pot, evaporation-induced self-assembly (EISA) method. Small-angle X-ray diffraction (XRD), transmission electron microscope (TEM), and N-2 adsorption and desorption results revealed that this catalytic material had highly ordered mesopores, which were retained even after long-term stability tests. The catalyst exhibited excellent sintering-resistant and anti-coking properties in high-temperature CO methanation reactions (60% CO conversion after 50 hours of accelerated deactivation at 700 degrees C). The improved catalytic performance was attributed to the matrix of the OMA, which effectively improved the dispersion of the nickel particles, and prevented the Ni NPs from sintering, via a particle migration and coalescence mechanism. The Ni-OMA catalyst demonstrated here shows promise for high-temperature methanation.