A model for fiber length attrition in injection-molded long-fiber composites

作者：Phelps Jay H; El Rahman Ahmed I Abd; Kunc Vlastimil; Tucker Charles L III^*

来源：Composites Part A: Applied Science and Manufacturing , 2013, 51: 11-21.

DOI：10.1016/j.compositesa.2013.04.002

• Discontinuous reinforcement
• Microstructures
• Computational modeling
• Injection moulding

Long-fiber thermoplastic (LFT) composites consist of an engineering thermoplastic matrix with glass or carbon reinforcing fibers that are initially 10-13 mm long. When an LFT is injection molded, flow during mold filling degrades the fiber length. Here we present a detailed quantitative model for fiber length attrition in a flowing fiber suspension. The model tracks a discrete fiber length distribution at each spatial node. A conservation equation for total fiber length is combined with a breakage rate that is based on buckling of fibers due to hydrodynamic forces. The model is combined with a mold filling simulation to predict spatial and temporal variations in fiber length distribution in a mold cavity during filling. The predictions compare well to experiments on a glass-fiber/PP LFT molding. Fiber length distributions predicted by the model are easily incorporated into micromechanics models to predict the stress-strain behavior of molded LFT materials.

• 出版日期2013-8